Die casting is the process of producing a large quantity of complex, intricate metal parts through the use of a die, a reusable mould created to the specific design of your component. In essence, this process works by pouring or injecting molten metal under high pressure into a mould cavity.After creating a specific die for the production of your part, a metal with a low melting point, like aluminium, is forced into the die and cast to create even the most complicated design, with the finished product being a part manufactured to the highest of standards.

Zin Die Casting

Zinc’s high strength and hardness lends itself to many solutions and it’s the ideal alternative to machined, pressed, stamped, and fabricated components. Zinc alloy characteristics:

●High strength and hardness
●Excellent electrical conductivity
●High thermal conductivity
●Low cost raw material
●Ability to cold form, which eases joining
●High quality finishing characteristics
●Outstanding corrosion resistance
●Full recyclability
●High dimensional accuracy and stability
●Excellent thin wall capability

DOING MORE FOR LESS
Our versatility enables us to quote competitively and cast competently, whether for long or short runs, large or small parts, simple or complex designs.
QC Mold provides superior quality custom die casting parts and components for a wide range of industries including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine and others.We have a wide array of die casting machines and handle many of our secondary operations in house, using our extensive machining centers. We routinely build custom machines for specific customer requirements, in order to reduce their overall costs. Our goal is to efficiently improve the functionality and manufacture ability of your designs. We offer an extensive variety of die casting, machining, and finishing operations that enable us to complete your project efficiently and economically.

Die Casting Material

Aluminum alloys which YS Modek  offers including, Zamak 2, Zamak 3, Zamak 5, Zamak 7, ZA 8, ZA 27 – Zinc Aluminum, EZAC . More special material, please feel free contact our professional engineers.
Advantages of Zinc Die Casting
●Great tool life
●Precision tolerance
●Superior thermal conductivity
●Fast cycle time
●Corrosion resistance
●Superior for decorative finishing

●Low energy cost

Finishing

Post finishing includes blasting, polishing, plating, painting, printing, anodizing, and precision fine machining. Pressure die casting is a method of processing aluminum into engineering shapes by molding molten metal into hardened pressure die casting molds.

Get Your Die Casting Project Started Today With a range of finishing services to choose from and guaranteed quality thanks to our inspection services you can trust you will receive great parts every time. Once you send us your 3D CAD file, one of our customer service engineers will check your design for manufacturability to ensure that the part can be made to your expectations and budget requirements. Contact us today for a free quote!

Magnesium alloys have some unique solidification characteristics such as excellent fluidity and less susceptibility to hydrogen porosity, and thus, better castability over other cast metals such as aluminum and copper. Die castings made out of magnesium are very lightweight, strong and corrosion resistant. Magnesium is used when weight is a factor and a light, thin product is necessary. It is a non-ferrous metal that exhibits good soundproofing, thermal conductivity and corrosion resistance. It is easily alloyed with other metals and is considered nontoxic in its pure form.

DOING MORE FOR LESS

Our versatility enables us to quote competitively and cast competently, whether for long or short runs, large or small parts, simple or complex designs.
QC Mold provides superior quality custom die casting parts and components for a wide range of industries including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine and others.We have a wide array of die casting machines and handle many of our secondary operations in house, using our extensive machining centers. We routinely build custom machines for specific customer requirements, in order to reduce their overall costs. Our goal is to efficiently improve the functionality and manufacture ability of your designs. We offer an extensive variety of die casting, machining, and finishing operations that enable us to complete your project efficiently and economically.

Die Casting Material

The four most commonly used die casting alloys are Aluminum, Magnesium, Copper, and Zinc.

Aluminum die cast alloys: A380,,383 (ADC12), B390, A413, A360 etc.

Zin alloys including, Zamak 2, Zamak 3, Zamak 5, Zamak 7, ZA 8, ZA 27 – Zinc Aluminum, EZAC ,etc.

Magnesium die cast alloy: AZ91D, AZ91HP, AM60B etc.

Copper alloys like Yellow brass, manganese bronzes, silicon brass, alloys like C85800, C86200, C86500, C87800, and special die casting alloys like C99750 and C99700.

More special material, please feel free contact our professional engineers.

Advantages of Magnesium Die Casting
● Outstanding Dimensional Control
● Ultra-Thin Wall Design Options
● Excellent Vibration Dampening and Shock Absorption
● EMI/RFI Shielding
● Long Tooling Life to Lower Total Production Cost
● Abundant Finishing Options
● Withstands Higher Operating Temperatures
● Recyclable
●Good Environmental Corrosion Resistance
● Very Good Stiffness-to-Weight Ratio
● Highest Strength-to-Weight Ratio of Die Cast Alloys

Finishing

Post finishing includes blasting, polishing, plating, painting, printing, anodizing, and precision fine machining. Pressure die casting is a method of processing aluminum into engineering shapes by molding molten metal into hardened pressure die casting molds.

Get Your Die Casting Project Started Today With a range of finishing services to choose from and guaranteed quality thanks to our inspection services you can trust you will receive great parts every time. Once you send us your 3D CAD file, one of our customer service engineers will check your design for manufacturability to ensure that the part can be made to your expectations and budget requirements. Contact us today for a free quote!

Benefits of Aluminum for your Die Casting Project

The most significant advantage of aluminum die casting compared to other processes like machining, or sheet metal forming is that aluminum can create intricate 3D designs very efficiently at a lower cost. Because of this, manufacturers are able to order customized castings that are ideal for their production needs. Aluminum die castings can turn molten metal into a near-net shape part in seconds, so machining or other operations can be eliminated.

Aluminum die castings are 100% r ecyclable and all of the material involved in the production of aluminum die castings is recycled. The ingot comes from recycled material and all of the excess material and any scrap castings are recycled in-house.

DOING MORE FOR LESS
Our versatility enables us to quote competitively and cast competently, whether for long or short runs, large or small parts, simple or complex designs.
QC Mold provides superior quality custom die casting parts and components for a wide range of industries including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine and others.We have a wide array of die casting machines and handle many of our secondary operations in house, using our extensive machining centers. We routinely build custom machines for specific customer requirements, in order to reduce their overall costs. Our goal is to efficiently improve the functionality and manufacture ability of your designs. We offer an extensive variety of die casting, machining, and finishing operations that enable us to complete your project efficiently and economically.

Die Casting Material

When it comes to aluminum die casting, A380 is the most popular die cast metal choice. That’s because it offers a good cost/utility ratio based on a combination of economics and predictable mechanical and physical properties. A380 aluminum’s advantages and characteristics include:

● The ability to cast thin walls and complex shapes
● Corrosion-resistance
● Good mechanical properties
● High thermal and electrical conductivity
● High strength-to-weight ratio
● Environmentally friendly (100% recyclability)
● Good tool life
● Very good castability
● Low cost
● Excellent overall value
Otherwise, Aluminum Alloys That QC Mold  Offers

Aluminum Alloy A380, Aluminum Alloy 383 (ADC12), B390, A413, 413, A360
With 20+ aluminum casting machines, ranging from 300 to 1,000 tons of locking force, CWM can produce aluminum parts in a range of sizes from 0.75′ x 0.75″ to 20” x 20” 20” x 20”.

Finishing

Post finishing includes blasting, polishing, plating, painting, printing, anodizing, and precision fine machining. Pressure die casting is a method of processing aluminum into engineering shapes by molding molten metal into hardened pressure die casting molds.

Get Your Die Casting Project Started Today With a range of finishing services to choose from and guaranteed quality thanks to our inspection services you can trust you will receive great parts every time. Once you send us your 3D CAD file, one of our customer service engineers will check your design for manufacturability to ensure that the part can be made to your expectations and budget requirements. Contact us today for a free quote!

Our pressure die casting process is effective and very reliable. This method can actually end up saving your money. The majority of our castings are made from zinc, copper, aluminum, magnesium, led, pewter or other tin based alloys.

Because of our flexibility, we’re able to accommodate any need you may have – from small batches of 50 to up to 1000 pieces.

Benefits
Suited for larger production runs, since die casting mold tools can be more expensive and difficult to make, price for parts produced is lower.
Surface finish and dimensional stability are excellent
Complex geometries can be made that require little or no post-machining
It is great for medium to larger sized parts that would be slower and more expensive to machine

Material
Aluminum Die Casting
Used to produce light but strong parts.
Zinc Die Casting
Zinc is used to produce ductile plated parts.
Magnesium Die Casting
Recommended in producing light parts that require a excellent strength but keeping the weight in check.